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11. Why Most Risk Analyses Fail to Change the Design

11. Why Most Risk Analyses Fail to Change the Design

by Steve Donnigan | Apr 17, 2026 | Medical Device

The Risk Analysis Paradox In regulated product development, risk analysis is one of the most formalized engineering activities. Hazard analyses are created, risk matrices are populated, and mitigation tables are carefully maintained. Yet many design problems...
10. Why Strong Engineering Teams Still Miss Development Milestones — and What Actually Causes It

10. Why Strong Engineering Teams Still Miss Development Milestones — and What Actually Causes It

by Steve Donnigan | Apr 6, 2026 | Medical Device

Strong engineering teams still miss milestones. Many medical device companies have excellent engineers, experienced quality groups, and significant investment in development programs. Yet milestones still slip. This pattern appears across organizations of every size....
9. Product Management, Engineering, and Quality: Clarifying Roles in Product Development

9. Product Management, Engineering, and Quality: Clarifying Roles in Product Development

by Steve Donnigan | Mar 19, 2026 | Medical Device

Medical device development is a coordinated system of distinct domains operating under regulatory constraint. When that system performs well, progress feels disciplined and predictable. When it struggles, the issue is often not capability but structure. Sustained...
8. Human Factors & Usability: Designing Devices for Clinical Reality

8. Human Factors & Usability: Designing Devices for Clinical Reality

by Steve Donnigan | Mar 11, 2026 | Medical Device

Most development teams believe they understand their users. Human factors activities are completed, documented, and validated. Yet use-related problems still emerge once devices enter real clinical environments. These failures are rarely random. They typically stem...
7. Designing the Product and the Process Together

7. Designing the Product and the Process Together

by Steve Donnigan | Mar 5, 2026 | Medical Device

Believing in DfM Is Not the Same as Doing It Most development leaders agree that Design for Manufacturing belongs in early product development. The logic is clear. Cost, quality, and scalability are shaped long before design transfer. Yet many organizations that...
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  • 13. How to Tell If Your Verification Plan Will Fail (Before Testing Begins)
  • 12. When Engineering Outsourcing Accelerates Development — and When It Slows It Down

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